Club Car Onward Service Manual | 2018-2022 Electric Gasoline UTV | PDF Instant Download

Club Car Onward Service Manual PDF Service Repair Manual

This downloadable PDF service repair manual is for Club Car Onward Service Manual covering 2018-2022. It is prepared for owners, technicians and DIY repair work, with the service procedures, diagnostics, specifications, diagrams and troubleshooting information needed to maintain and repair the UTV correctly.

What's Included

• Complete electric motor disassembly, testing, and assembly procedures (Model EJ8-4001A)
• EFI fuel system diagnostics including throttle body, fuel pump module, fuel filter, and carbon canister service
• Excel speed controller and ERIC battery charger diagnostics, fault codes, and repair procedures
• Battery testing, care, watering, storage, and replacement procedures for 48-volt lead-acid battery pack
• Controller Diagnostic Tool (CDT) programming, monitor menus, and fault history procedures
• Electric and gasoline transaxle disassembly, inspection, lubrication, and assembly
• Drive and driven clutch removal, inspection, disassembly, and installation for Subaru EX40 gasoline models
• Front and rear suspension service for standard and lifted configurations including leaf springs, shock absorbers, tie rods, and control arms
• Steering system service including rack and pinion, steering column, and wheel alignment for non-lifted and lifted vehicles
• Brake shoe removal, installation, cable adjustment, and brake cluster service
• Body and trim removal and installation including canopy, seats, instrument panel, and front and rear body components
• Subaru EX40 engine service including oil, spark plug, valve clearance, ignition coil, flywheel, and engine removal and installation
• Periodic maintenance schedules and lubrication charts for both electric and gasoline vehicles
• High-resolution wiring diagrams for electric and gasoline powertrains including instrument panel light harness

Models Covered

• Club Car Onward 2-Passenger Electric Vehicle with ERIC Charging System
• Club Car Onward 4-Passenger Electric Vehicle with ERIC Charging System
• Club Car Onward 2-Passenger Gasoline Vehicle with Subaru EX40 Engine
• Club Car Onward 4-Passenger Gasoline Vehicle with Subaru EX40 Engine
• Club Car Onward 4-Passenger Lifted Electric Vehicle with ERIC Charging System
• Club Car Onward 4-Passenger Lifted Gasoline Vehicle with Subaru EX40 Engine

Table Of Contents

• Section 1 - Safety
• Section 2 - Vehicle Specifications
• Section 3 - General Information
• Section 4 - Body and Trim
• Section 5 - Accelerator and Brake Pedal Group
• Section 6 - Wheel Brake Assemblies
• Section 7 - Steering and Front Suspension
• Section 8 - Wheels and Tires
• Section 9 - Rear Suspension
• Section 10 - Periodic Maintenance
• Section 11 - Controller Diagnostic Tool (CDT)
• Section 12 - Excel System Troubleshooting
• Section 13 - Electrical Components: Electric Vehicle
• Section 14 - Batteries: Electric Vehicle
• Section 15 - ERIC Battery Charger
• Section 16 - Motor (Model EJ8-4001A): Electric Vehicle
• Section 17 - Transaxle: Electric Vehicle
• Section 18 - Troubleshooting and Electrical System - Subaru EX40
• Section 19 - Electrical Components - Subaru EX40
• Section 20 - Engine - Subaru EX40
• Section 21 - Fuel System - Subaru EX40
• Section 22 - Exhaust System - Subaru EX40
• Section 23 - Clutches - Subaru EX40
• Section 24 - Transaxle, Fuji ED65 (for Subaru EX40)

PDF Features

• OEM-quality PDF (searchable and printable)
• High-resolution diagrams and schematics
• Club Car original service manual
• Adobe Acrobat (PDF) format
• Fully Searchable
• Easily print any or all content
• Provided via direct download shortly after purchase
• Everything needed to repair & maintain your UTV
• Troubleshooting instructions, diagrams and reference material
• Works on PC, Mac, tablet, and mobile devices
• Important: This is a digital PDF manual. No paper book will be provided
• NEED ANOTHER LANGUAGE?
• In many cases we can provide translated versions in German, French, Dutch, Italian or any other language. Just ask!
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• WHAT OUR CUSTOMERS ARE SAYING
• Better than the hard copy I had
• Less than 5 minutes after purchase I had already downloaded my manual. Great service
• This was a life saver for a piece of equipment I bought that did not have the manuals
• The manual was just what I needed to fix the problem with my lower unit
• Great customer service. My manual wasn't showing all the pictures and it turned out to be my PDF viewer. The seller helped me determine the problem and get it fixed
• Exactly what I needed. Zero complaints

Digital Download

This is a digital PDF manual. No printed book, CD or USB drive will be shipped. After purchase, download the file and view it on a computer, tablet or phone, or print only the pages you need for the job.