Tohatsu M 40 50 60 70 80 90 115 140 HP Outboard Service Manual | 2005-2009 | PDF Instant Download

Tohatsu M 40 50 60 70 80 90 115 140 HP Outboard Service Manual PDF Service Repair Manual

This downloadable PDF service repair manual is for Tohatsu M 40 50 60 70 80 90 115 140 HP Outboard Service Manual covering 2005-2009. It is prepared for owners, technicians and DIY repair work, with the service procedures, diagnostics, specifications, diagrams and troubleshooting information needed to maintain and repair the outboard motor correctly.

What's Included

• Complete powerhead disassembly and assembly for 3- and 4-cylinder engines
• Carburetor fuel system diagnostics including automixing oil system service
• Electrical, ignition (CDI/flywheel magneto), and charging system procedures
• Cooling system and thermostat inspection and service
• Lower unit and gearcase disassembly, backlash shim adjustment, and repair
• Water pump and impeller replacement procedures
• Trim and tilt system service including trim sender and power trim/tilt repair
• Propeller shaft, seal, and clutch dog replacement procedures
• Midsection service including driveshaft housing, swivel and stern brackets
• Operator alert system, emergency stop switch, and lanyard inspection
• Troubleshooting charts and diagnostic workflows for all major systems
• OEM specifications, standard and special torque tables, and lubrication chart
• High-resolution wiring and system diagrams

Models Covered

• Tohatsu M 40
• Tohatsu M 50
• Tohatsu M 60
• Tohatsu M 70
• Tohatsu M 80
• Tohatsu M 90
• Tohatsu M 115
• Tohatsu M 120
• Tohatsu M 140

Table Of Contents

• Section 1 - Service Safety
• Section 2 - General Service Information
• Section 3 - Fuel System
• Section 4 - Powerhead
• Section 5 - Midsection
• Section 6 - Gearcase
• Section 7 - Electrical System
• Section 8 - Power Trim/Tilt

PDF Features

• OEM-quality PDF (searchable and printable)
• High-resolution diagrams and schematics
• Tohatsu original service manual
• Adobe Acrobat (PDF) format
• Fully Searchable
• Easily print any or all content
• Provided via direct download shortly after purchase
• Everything needed to repair & maintain your outboard
• Troubleshooting instructions, diagrams and reference material
• Works on PC, Mac, tablet, and mobile devices
• Important: This is a digital PDF manual. No paper book will be provided
• NEED ANOTHER LANGUAGE?
• In many cases we can provide translated versions in German, French, Dutch, Italian or any other language. Just ask!
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• Better than the hard copy I had
• Less than 5 minutes after purchase I had already downloaded my manual. Great service
• This was a life saver for a piece of equipment I bought that did not have the manuals
• The manual was just what I needed to fix the problem with my lower unit
• Great customer service. My manual wasn't showing all the pictures and it turned out to be my PDF viewer. The seller helped me determine the problem and get it fixed
• Exactly what I needed. Zero complaints

Digital Download

This is a digital PDF manual. No printed book, CD or USB drive will be shipped. After purchase, download the file and view it on a computer, tablet or phone, or print only the pages you need for the job.