Polaris Sportsman 400 500 Service Manual | 2005-2009 ATV | PDF Instant Download

Polaris Sportsman 400 500 Service Manual PDF Service Repair Manual

This downloadable PDF service repair manual is for Polaris Sportsman 400 500 Service Manual covering 2005-2009. It is prepared for owners, technicians and DIY repair work, with the service procedures, diagnostics, specifications, diagrams and troubleshooting information needed to maintain and repair the ATV correctly.

What's Included

• Complete engine disassembly and assembly procedures for single-cylinder liquid-cooled SOHC 4-stroke
• Carburetor fuel system diagnostics including Mikuni BST jetting, float height, and pilot screw adjustment
• Electrical, ignition, and charging system procedures including DC/CDI ignition and 3-phase regulator
• Cooling system inspection, coolant change, and water pump service
• Final drive, front gearcase, and axle service procedures
• PVT clutch system service including drive clutch, driven clutch, and EBS clutch alignment
• Front and rear suspension repair including MacPherson strut and progressive rate independent shock service
• Steering system inspection, toe alignment, and tie-rod adjustment
• Brake system inspection, hydraulic disc brake service, and fluid change
• Transmission drum-shift disassembly, inspection, and reassembly
• Periodic maintenance schedules, lubrication points, and oil change procedures
• OEM specifications, torque tables, and jetting/clutch charts
• High-resolution wiring diagrams and electrical schematics

Models Covered

• 2005 Polaris Sportsman 400 (A05MH42AB, AG, AH)
• 2005 Polaris Sportsman 500 (A05MH50AB, AC, AG, AH)

Table Of Contents

• Chapter 1: General Information
• Chapter 2: Maintenance
• Chapter 3: Engine
• Chapter 4: Carburetion
• Chapter 5: Body and Steering
• Chapter 6: Clutching
• Chapter 7: Final Drive
• Chapter 8: Transmission
• Chapter 9: Brakes
• Chapter 10: Electrical

PDF Features

• OEM-quality PDF (searchable and printable)
• High-resolution diagrams and schematics
• Polaris original service manual
• Adobe Acrobat (PDF) format
• Fully Searchable
• Easily print any or all content
• Provided via direct download shortly after purchase
• Everything needed to repair & maintain your ATV
• Troubleshooting instructions, diagrams and reference material
• Works on PC, Mac, tablet, and mobile devices
• Important: This is a digital PDF manual. No paper book will be provided
• NEED ANOTHER LANGUAGE?
• In many cases we can provide translated versions in German, French, Dutch, Italian or any other language. Just ask!
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• Less than 5 minutes after purchase I had already downloaded my manual. Great service
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• The manual was just what I needed to fix the problem with my lower unit
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Digital Download

This is a digital PDF manual. No printed book, CD or USB drive will be shipped. After purchase, download the file and view it on a computer, tablet or phone, or print only the pages you need for the job.